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EHS Leadership…
on the Journey to Zero!
Simulation design and global facilitation on six continents, in twenty countries and in ten languages.

  Alcan Inc.
Montreal, Québec, Canada

CLIENT CHALLENGE
Alcan Inc. is the foremost aluminum manufacturer in the world. In June 2001, CEO Travis Engen identified reducing the environmental footprint of its operations and protecting employee health and safety as "our top organizational priorities." Individual leadership at all levels of the organization was seen as the key element that would drive results in Alcan’s "Journey to Zero" — zero work-related injuries and illnesses. Creating a learning program which would take EHS leadership to the next level was the challenge. Lyne Martel is the Director of Training & HR at Alcan’s Primary Metals Group and Gerard Dufour is Alcan’s Director of Environment, Occupational Health & Safety. They both experienced the impact and results of The MAXX, another exper!ence it leadership program. So they turned to e! to design and deliver a new approach to EHS Leadership training. The program would need to engage people both intellectually and emotionally, equip them with leadership skills and knowledge, and set the stage for commitment and impact. It would also require a global rollout from our multilingual facilitation team within a tight time frame!

CREATIVE RANGE
Our client partners needed us to create a program that would deliver tremendous impact. Don Jones, e! President and chief designer, engaged in rigorous research, interviewing and observing managers across the Alcan organization and learning about the company’s culture, systems and processes.

Our client afforded us great creative license. They supported the recommendation that the learning program would take learners out of their typical work settings and plunge them into an engaging simulation in which they would be truly challenged and inspired to grow as EHS leaders.

e! SOLUTION…
Project Delta:
The Environmental, Health and Safety Leadership Program

The Project Delta experience pits two simulated companies in an intense competition to win a contract for manufacturing cars. Inside each company, the General Manager feels pressure from the CEO (who is feeling pressure from the Board of Directors) to increase productivity and reduce costs. The Plant Manager is frantically trying to build momentum on the shop floor. Machinists are churning out product at an accelerating rate, dealing with clumsy safety equipment, taking risks and being unable to effectively communicate their needs. The Environment, Health & Safety Coordinators are isolated, under-resourced and concerned that the EHS results will reflect the strain of all employees in this time of change.

Project Delta mirrors the challenges of participants’ typical manufacturing environment. For example:

  • The teams must learn to integrate the skills and knowledge of workers, managers and safety professionals
  • The teams must make tough choices and reap the rewards and consequences
  • The rules of high productivity and cost control still apply and are measured and balanced against the challenges of leading EHS

After a challenging first round in Project Delta, participants in both companies hold a planning meeting to systematically apply the principles of EHS Leadership. These principles are introduced in two half-day workshops delivered by EHS content experts. The second round of the simulation enables both teams to put into play their newly strengthened EHS Leadership practices, leading to breakthrough results for both teams… in both EHS and in production results!

The program wraps up with Impact!, e!'s intense and engaging workshop. It both inspires and equips each participant with the tools and structure for transferring their leadership learning into Impact Projects immediately upon return to work.

LEARNING OUTCOMES:
The learning outcomes include developing skills and
knowledge in:

  • Leadership best practices that drive world-class organizations
  • Effective EHS management systems, principles and models
  • Leadership skills required for managing EHS
  • Key actions for making significant and sustainable organizational change
  • Commitment to making an Impact! in the workplace

RESULTS
Due to the initial success of the program, Alcan Inc. decided on a global rollout. More than 140 runs of the EHS First Program have been delivered and implemented in 20 countries in ten languages. More than 2700 managers, worldwide have participated and are implementing Impact Projects across the organization.

Gerard Dufour, Alcan’s Director of Environment, Occupational Health & Safetyreports that, "We have had 25 percent fewer accidents and incidents per year for the past two years since implementation. This is one of the few training interventions that we have done where people went into action immediately after training."

“Excellent simulation. From dysfunctional to high
performance in 24 hours. Superb!”

“Project Delta allowed us to ‘feel’ EHS issues from
very different perspectives. Great insights!”

THANKS
Lyne Martel and Gerard Dufour, our Alcan partners in this project brought leadership and partnership every step of the way. Their vision, commitment and faith in the project was inspiring. That’s Impact! at its finest! And to our training colleagues at DNV, who work tirelessly to help make great learning happen…truly great partners!


I wanted to touch people individually and personally in an emotional way and to create a strong drive for change inside the company.

Lyne Martel
HR Director
Alcan

 

 

 

 

 

 

 

 

 


The EHS Site Leadership Program is about mindset and commitment. It gives meaning to why EHS needs to be first in everyone's mind and actions!

Carl Lemieux
Senior Consultant/Facilitator
exper!ence it inc.

 

 

 

 

 

 

 

 

 


We have had 25 percent fewer accidents and incidents per year for the past two years since implementation of the program. This is one of the few training interventions that we have done where people went into action immediately after training.

Gerard Dufour
Director, Environment, Occupational
Health & Safety, Alcan Inc.